Microwave Pasteurization and Sterilization

Microwave pasteurization and sterilization are advanced food processing techniques that utilize microwave energy to achieve the desired levels of food safety without compromising product quality. These methods have gained popularity in the food industry due to their efficiency, speed, and ability to preserve the sensory and nutritional attributes of the food.

Microwave Pasteurization and Sterilization Key Features:

1. Rapid Processing: Microwave pasteurization and sterilization significantly reduce processing time compared to traditional methods. The microwave energy heats the food quickly and uniformly, leading to a faster overall process.
2. Preservation of Nutritional Value: One of the major advantages of microwave processing is the ability to retain the nutritional content of the food. The shorter processing times and lower temperatures help preserve vitamins, minerals, and other essential nutrients.
3. Uniform Heating: Microwave technology ensures even heating throughout the product, eliminating cold spots and reducing the risk of under-processing. This uniformity contributes to consistent quality and safety.
4. Energy Efficiency: Microwave pasteurization and sterilization are generally more energy-efficient than conventional methods. The targeted heating minimizes energy wastage, making the process more sustainable.
5. Extended Shelf Life: The preservation of product quality and nutritional content through microwave processing often results in an extended shelf life. This can lead to reduced food waste and improved product distribution.
6. Versatility: Microwave technology is suitable for a wide range of food products, including liquids, semi-liquids, and solid foods. This versatility makes it applicable to various industries, such as dairy, beverages, prepared meals, and more.
7. Reduced Chemical Additives: The fast and efficient nature of microwave pasteurization and sterilization allows for reduced reliance on chemical preservatives. This can be appealing to consumers seeking minimally processed foods.
8. Compliance with Food Safety Standards: Microwave processing is designed to meet or exceed food safety regulations and standards. The controlled application of microwave energy ensures that harmful microorganisms are effectively eliminated or reduced to safe levels.
9. User-Friendly Operation: Modern microwave pasteurization and sterilization systems are designed with user-friendly interfaces, making them easy to operate and monitor. Automated controls contribute to the reproducibility of the process.
10. Cost-Effective: While initial investment costs may be higher, the overall cost-effectiveness of microwave processing can be realized through energy savings, reduced processing times, and improved product quality.

Microwave Machine Porudct Parameters

No.	Model	Power	Dehydration	Sterilization (kg/h)	Diameter (m)
1	AVN-12KW	12 kw	12 kg/h	120 – 150	7*0.84*1.75
2	AVN -20KW	20 kw	20 kg/h	192 – 240	9.4*0.84*1.75
3	AVN -30KW	30 kw	30 kg/h	300 – 375	11.7*0.84*1.75
4	AVN -40KW	40 kw	40 kg/h	396 – 495	10.52*1.06*1.75
5	AVN -50KW	50 kw	50 kg/h	504 – 630	11.7*1.06*1.75
6	AVN -60KW	60 kw	60 kg/h	600 – 750	12.86*1.06*1.75
7	AVN -70KW	70 kw	70 kg/h	696 – 870	14.03*1.06*1.75
8	AVN -80KW	80 kw	80 kg/h	804 – 1000	14.86*1.2*1.75
9	AVN -100KW	100 kw	100 kg/h	1000 – 1250	15.2*1.2*1.75
10	AVN -150KW	150 kw	150 kg/h	1500 – 1875	21.05*1.2*1.75

Microwave Technology Features.
1.Rapid and Uniform Heating:
Microwave drying provides rapid and uniform heating of materials, which can result in shorter drying times compared to traditional methods

2.Energy Efficiency:
Microwave drying machines are often more energy-efficient than conventional drying methods because they heat the material directly, minimizing energy loss to the surrounding environment.

3.Precision Control:
These machines typically offer precise control over the drying process, allowing operators to adjust parameters such as power, time, and temperature to achieve the desired level of dryness.

4.Selective Heating:
Microwave technology can selectively heat certain materials or components within a product, which is beneficial for applications where specific components need to be dried without affecting others.

5.Reduced Nutrient Loss:
In the food industry, microwave drying is often preferred as it can result in reduced nutrient loss compared to conventional drying methods, preserving the quality of the food product.

6.Compact Design:
Industrial microwave drying machines are often designed to be compact and space-efficient, making them suitable for various production environments.

7.Automation and Integration:
Many modern microwave drying systems can be integrated into automated production lines, enhancing overall efficiency and reducing the need for manual intervention.

8.Versatility:
Microwave drying machines can be used for a variety of materials, including food products, pharmaceuticals, ceramics, chemicals, and more.

9.Reduced Environmental Impact:
The energy efficiency and shorter processing times of microwave drying contribute to a reduced environmental impact compared to some traditional drying methods.

10.Safety Features:
These machines often come equipped with safety features, such as automatic shut-off mechanisms or temperature control systems, to prevent overheating and ensure the safety of the process.

11.Easy Maintenance:
Industrial microwave drying machines are designed for ease of maintenance, with accessible components and minimal downtime for cleaning or repairs.

Details Picture of Machine

Customer & Service

We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping

1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of microwave machine warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Microwave machine working video for reference.

In summary, microwave pasteurization and sterilization offer a technologically advanced and efficient means of ensuring food safety while preserving the quality and nutritional value of the processed products. These methods align with the growing consumer demand for minimally processed, high-quality foods in the modern food industry.

If you are interest in microwave pasteurization and sterilization, welcome your letter.

Microwave machine working video for reference.